Vastex

SKU: BR4D-V30-240-1P

Regular price $22,925.00 CAD
Regular price Sale price $22,925.00 CAD
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Cure all Digital Inks, all Screen-printed Plastisols, all Water-based Inks and Discharge, and/or DTF Adhesives, at Ultra-High Rates.

 

BigRed® 4D Series high performance infrared dryers come in 30 and 54 in (76 and 137 cm) belt widths. They are the largest and most powerful dryers engineered specifically for DTG digital inks as well as screen-printed plastisols, water-based inks, discharge and/or DTF adhesives, making them ideal for high-volume DTG shops, as well as automatic screen printing operations requiring high capacities, and DTF printing in high volumes. The modular design allows for expandability to easily add chambers and conveyor length as production needs increase.

 

All BigRed 4D Series dryers feature a high-powered pre-heating zone that surges ink temperatures past 300°F (149°C) within the first several inches of conveyor travel, maximizing dwell time at optimum curing temperatures and in turn, conveyor belt speeds and dryer output.

 

Air intake fans located below the roof of the enclosure quietly draw 'make-up' air into the chamber's double-walled shell through filtered inlets along opposite exterior sides at rates up to 560 cfm (15.6 m3/min), serving to cool the outer shell for safety, while preheating the incoming air.

 

An exhaust fan located below the center of the conveyor belt draws the preheated air downward at rates up to 900 cfm (25.5 m3/min), over the garment and through the belt, removing heat, moisture and contaminants from the chamber.

 

To accommodate each shop's layout, the 6 inch (152 mm) diameter exhaust fan outlet rotates 360 degrees for connection to ductwork, and the control box can be located on the right (standard) or left side of the chamber. Exhaust filters located on both sides of the conveyor prevent garment lint from entering the blower or exhaust stack. Cleaning all filters before or after each shift can be accomplished in one minute, safeguarding printed images, the equipment and the shop environment.

 

Exhaust flow sensors with warning lights alert operators to a clogged exhaust line, clogged filter or blower failure. Other safety features include a light tower to monitor dryer status, and a 'cool down mode' for powering down. Dual digital PID temperature controls maintain accuracy to +/-1°F (+/-0.5°C).

 

The heaters of the BigRed 4D dryers carry a 15-year warranty, and feature closely spaced coils that provide high-density, medium-wavelength infrared heat for maximum cure speed without cold spots or under curing associated with conventional units.

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This product is typically ready for pickup or shipping within one week, subject to lead times provided by manufacturers.
The Big Red 4D High Performance Infrared Dryers is a special order product that is sourced specifically for you after you place your order. Please note that it may take up to one week for the product to be ready for pickup or shipment, depending on the lead times provided by the manufacturer. After your purchase, we will contact you to confirm the estimated lead times.
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Features And Highlights

 

  • SMART

    Unique cooling bed at exit cools as garments exit the chamber

  • SAFE

    Light tower to monitor dryer status, cool-down mode for easier shut-down and fault detection on the exhaust

  • QUIET

    The new BigRed 4D models are 20% quieter than earlier models

  • FAST

    • 475 - 950+ plastisol shirts/hr*
    • 216 - 432+ water-based or discharge shirts/hr*
    • 72 - 144+ DTG shirts/hr* with digital white ink

  • ADJUSTABLE

    Hand crank raises or lowers all heating chambers simultaneously to within 2" - 7" (5 - 17.7 cm) of the belt for bulky items or hats. Models with side heaters can be adjusted from 4 to 7 in. (10 - 17.8 cm) from belt to heater.

  • FILTERED

    Filtered air intake prevents dust contamination of images. Filtered exhaust prevents garment lint from entering the blower or exhaust stack

  • ACCURATE

    Temperature controller accurate to +/-1°F (+/-0.5°C) Digital PID with fuzzy logic — industry's most advanced

  • CONVENIENT

    Digital belt speed voltmeter — a must have

  • VERSATILE

    Make-up Air and Negative Exhaust Air — removes moisture and fumes ultra-fast

  • BELT WIDTH

    (Maximum garment width)
    30" (76 cm) or 54" (137 cm)

  • HEATER WIDTH

    24" (61 cm) or 48" (122 cm)

  • MAXIMUM IMAGE WIDTH

    18 in. (46 cm) or 42 in. (107 cm)
    (Heater width minus 6 in. [15 cm])

  • HEAVY DUTY

    "X-Series" Conveyor Belt Tracking System

  • EXPANDABLE

    Add heat chambers and belt extensions

  

Add On Options
 

To add additional options, our service team will contact you after purchase to assist in fully customizing your dryer.

• Additional heating chambers @ 54 in. (137cm) long
• Belt extensions, front or rear @ 18 in. (46 cm) long
• Side heaters to increase "cure zone"
• Control box on left side (right side standard)
• 3 Phase and 208, 380, 480 voltages
• Exhaust hood for extra fume extraction
• Hat support rail
• Locking casters for mobility
• Heavy duty motor drive for conveyor belts
• Donut probe
• Additional heater clearance

  

Modular Expandability Allows Your Dryer to Grow With You
 

The capacity (belt speed) of all Vastex floor standing conveyor dryers can be doubled or tripled as new or when needs increase by simply adding one or two modular heating chambers and extending the conveyor belt. This eliminates the need to invest in a larger dryer than you need at the onset, and avoids the high cost of purchasing a new dryer when your needs increase.

 

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Additional Information

  •  
    BR4D-V30S 1 Row
    Plastisol @ 25 secs.** 475+/hr
    Water Based/Discharge @ 50 secs. ** 216+/hr
    Digital White Ink @ 3 min. ** 60/hr
    Digital White Ink @ 8 min. ** 24/hr

     

  •  
    BR4D-V54S 3 Rows 2 Rows
    Plastisol @ 25 secs.** 1,425+/hr 950+/hr
    Water Based/Discharge @ 50 secs. ** 648+/hr 432+/hr
    Digital White Ink @ 3 min. ** 180/hr 120/hr
    Digital White Ink @ 8 min. ** 60/hr 48/hr

 

*Production speeds are estimates are based on 16” centers and will vary depending on ink manufacturer, humidity of shop, and other variables.