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Toyoda

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This is a pre-order product. Expected shipping date is March.

 

Toyoda Falcon UV DTF Printer V2 is a versatile, production-ready system designed to handle both rigid and flexible decoration workflows from a single platform. Supporting UV DTF rigid ink for hard goods and flexible / soft UV ink for apparel applications, it opens the door to an expanded range of premium, high-value products.

 

For hard-surface decoration, the Falcon V2 operates as a two-in-one UV DTF printer and laminator with an integrated take-up reel, purpose-built for producing UV DTF “crystal stickers.” Using a dual-film process (A & B film), the printer outputs CMYK + white ink followed by a clear varnish layer, then automatically laminates the transfer film with heat assist. The result is a highly durable, easy-to-apply crystal label that adheres to nearly any rigid surface, including glass, metal, plastic, wood, ceramic, leather, acrylic, PVC, stone, and more.

 

When configured with soft UV ink, the Falcon V2 can also produce flexible 3D polyurethane (soft-touch, silicone fell) heat-transfer badges. This workflow delivers vibrant colours, dimensional effects, and matte or glossy finishes while maintaining a soft, stretchable feel that’s ideal for sportswear, athletic apparel, hats, jackets, and performance garments. These transfers offer a premium look with long-lasting durability—without sacrificing comfort.

 

Built for real-world production environments, the Falcon V2 features easy-access left and right side doors for simplified maintenance and servicing, helping reduce downtime and improve day-to-day efficiency.

 

Important: Choose UV DTF ink for printing "crystal stickers" or flexible ink for producing stretchable silicone badges. Once installed and filled with ink, the machine is intended to remain dedicated to the selected ink set.

Ink Configuration

Product Resources

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Often Purchased With

  • Dual Lamps
    TWO ADJUSTABLE UV LAMPS

    Adapt to different printing speeds and printing materials

  • Vibrant Prints
    VIBRANT PRINTS

    High-performance UV inks deliver rich colour and sharp detail
  • Durable Prints
    DURABLE, SCRATCH-RESISTANT PRINTS

    UV-cured prints bond directly to surfaces for long-lasting reults
  • Versatile Applications
    VERSATILE MATERIAL COMPATIBILITY

    Print directly on wood, plastic, glass, metal, and more

  • Inline Laminator
    INLINE LAMINATOR

    Inline laminator for higher efficiency

Features

 

  • White Ink Automatic Circulation
    Minimize clogs within the three Epson I1600 print heads and greatly extend print head lifetime.
  • Dishwasher Safe
    Heavy-duty, durable prints designed to withstand repeated dishwasher cycles without fading, peeling, or loss of adhesion.
  • Flexi RIP Software
    The printer comes equipped with Flexi RIP software which integrates image resizing, RIP functions and printing operations all together.
  • Superior Printing Experience
    The machine is designed with openable left and right side doors, allowing you to check and do maintenance more conveniently.
  • Colour that Lasts
    Enhance prints with long-lasting RB Vibra UV DTF ink. Pigments won't evaporate like solvents, ensuring vibrant images for years to come. Choose RB Vibra for exceptional, durable printing results.
  • Versatility
    UV inks work on various surfaces including PET and polyurethane, unlike traditional inks which require absorption into substrates for printing.
  • No Sticky Glue Residues
    No residue is left when you peel off the protective film on the A film.
  • More Rigid Glue Surface
    Doesn’t come off when you touch the A film.

  

Applications

 

  • Plastic
    Plastic

  • Wood
    Wood

  • Ceramic
    Ceramic

  • Glass
    Glass

  • Metal
    Metal

  • Leather
    Leather

Additional Information

Printing Steps

1. The design is loaded into the software, and optimized for high resolution (300 dpi or better). It includes a transparency layer to ensure seamless integration with any background and crisp edges that guarantee no blushing or blurring occurs on the edges, maintaining the design's sharpness and clarity.

 

2. The Rip software works seamlessly to separate colors into individual layers and channels, carefully determining the precise amount of ink to allocate to each channel of the print head. This meticulous color separation process ensures accurate color reproduction and vibrant prints that capture every detail.

 

3. In order to maximize the usable area of the adhesive roll for printing, the software efficiently organizes multiple designs. By strategically arranging the designs, it minimizes waste and maximizes efficiency, resulting in a more cost-effective and streamlined production process.

 

*Note: If you will be utilizing the Toyoda Falcon Cutter, you are also able to arrange the artwork into 12" artboards so that you can feed these into the cutter and get them automatically cut after printing. These artboards will have registration marks on each corner so that the cutter can detect its parameters and cut to precision. 

 

4. The designs are meticulously printed in layers on the adhesive "A" roll, starting with a solid white base. This base layer acts as a foundation, ensuring that the subsequent colors appear vivid and true to the original design. Each color is carefully applied, ensuring precise registration and vibrant hues. Lastly, a layer of varnish is added, providing a protective and glossy finish that enhances the overall visual appeal.

 

5. To ensure a secure and durable bond between the ink and adhesive, the printed stickers, decals, or logos are subjected to the power of UV lamps. These lamps emit ultraviolet light that cures the ink almost instantly, penetrating through the varnish and ink layers. This curing process creates a strong and resilient bond, ensuring that the design remains intact even under harsh conditions.

 

6. In the final step, the finished stickers, decals, or logos pass through an on-board laminator. This process adds an additional layer of protection and durability to the UV DTF transfers, ensuring that they are ready for application and capable of withstanding the test of time.

 

Cutting Steps

1. If you opted to complete "Step 3" and set up a 12" artboard around your artwork, simply manually cut out these artboards from your printed roll. 

 

2. Load the 12" sheet that you cut on to the top paper tray of the Toyoda Falcon Cutter. The cutter will detect the registration marks around your 12" sheet and cut out each sticker on this sheet into individual squares.

Printable Width 24"
Print Head i3200 Print Heads
Resolution Up to 2400 DPI
Speed 8 Pass (720 × 1200 dpi): 7 m²/hr
Colour CMYK + White + Varnish
Ink • UV Rigid Ink (UV DTF Hard Goods Printing)
• UV Soft Ink (Flexible Polyurethane (soft-touch, silicone feel) Printing For Apparel)
Ink Curing Dual UV LED Lights
Operating Environment 15°C – 32°C temperature, 35–80% humidity
Power AC 220V ±10%, 50/60 Hz, 16A, 3500W
Connection Ethernet required (USB-to-Ethernet adapter needed if no Ethernet port)
Image Format TIFF, JPG, Bitmap, EPS, PDF, PNG
Machine Size 64" × 37" × 62" (L × W × H) – with stand
Packing Size 93" × 35" × 30" (L × W × H)
Doorway Clearance Fits through 36" door frame
Weight Net Weight: 441 lbs

Is the Toyoda Falcon UV DTF Printer V2 right for you?

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