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Presse de sérigraphie en ligne PROCESSOR II E
Presse de sérigraphie en ligne PROCESSOR II E - Default Title
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Le Processor II E™ est tout simplement le meilleur système d’impression et de séchage en ligne multicolore disponible. Il est doté de colonnes à quatre piliers plus larges et de têtes d’impression robustes fermées, avec des extrusions deux fois plus larges que celles de la génération précédente. Les fonctionnalités comprennent des panneaux de commande à écran tactile principaux aux stations de chargement et de déchargement, ainsi que des panneaux à écran tactile secondaires à chaque tête d’impression. Les réglages de la tête d’impression et des UV peuvent être contrôlés depuis n’importe quel écran tactile. Le Processor II E peut prendre en charge jusqu’à huit caméras transmettant la vidéo vers un écran d’affichage surdimensionné, permettant aux opérateurs aux stations de chargement et de déchargement de surveiller de près chaque tête d’impression et le processus de déchargement.
Le hors-contact électronique, les vitesses d’impression et d’encrage, l’arrêt avant et arrière du chariot et le décollement électronique sont saisis sur n’importe quel écran tactile. Le décollement électronique commence à zéro à partir de la position de départ de la course d’impression. Les opérateurs peuvent utiliser la fonction Job Recall™ de M&R pour enregistrer chaque paramètre d’impression et de séchage en tant que travail nommé par l’opérateur, puis rappeler ce travail pour les tirages ultérieurs. Les travaux peuvent également être associés à un code-barres, qui peut ensuite être scanné à partir d’une liste principale ou des documents accompagnant les tirages. Le système de vide zoné (Zoned Vacuum System™) en option de M&R permet aux opérateurs de limiter rapidement le vide à la zone située sous le substrat. Également disponible, le Heritage de M&R, un système de prélèvement par aspiration entièrement réglable qui s’adapte à pratiquement tous les substrats.
Chaque tête UV à double lampe est contrôlée indépendamment pour des performances optimales. La technologie de réflecteur de M&R redirige l’énergie réfléchie vers le substrat. Elle refroidit les substrats en aspirant l’air ambiant à travers le substrat et en évacuant l’air chaud et l’ozone par des réflecteurs à ciel ouvert. Comme le Processor II E maximise la vitesse de séchage et minimise les températures du substrat, les opérateurs peuvent trouver une solution idéale pour pratiquement toutes les exigences de séchage.
Product Resources
Features And Highlights
- World’s finest inline multi-color print/cure system
- Designed for everything from poly banner material to heavy board stock
- Individually-controlled and infinitely-variable dual UV lamps
- Delivers optimal cure to heat-sensitive and heat-resistant stock
- High-volume vacuum turbine system easily adjusts to different stock type and thickness
- Production speed monitor ensures more accurate job costing
Additional Information
- CAROUSEL/INDEXER SYSTEM
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- Servo-driven index ensures accurate, smooth travel
- CERTIFICATION
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- CE Certified: Built to specifications established by the European Committee for Standardization® (CE)
- COLOR CAPACITY
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- 2-6 colors (4 colors standard)
- CONTROL CENTER
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- All printhead and UV controls—including central off-contact, stroke length, and ink dip—are available at the main control panel and at each printhead
- Control panel is easy to navigate, with programming and prompts in plain language
- Digital microprocessor with self-diagnostics
- Dwell and load station vacuum times are independently managed from the control panel
- Flood/non-flood setting allows screens to be flooded or left unflooded after each print cycle
- Foot pedal pauses machine cycle, releases vacuum at the load table, and keeps paper locators firmly against the vacuum bed
- Job Recall™ allows storage and recall of numerous standard and optional functions and settings, including electronically controlled dwell time, index speed, off-contact, peel ratio, print stroke and flood stroke length & speed, squeegee pressure (electronically adjusted air pressure), and wattage settings on UV cure units
- Master touch-screen control panels at the load and unload stations, with secondary touch-screen panels at each printhead
- Press can index in either direction so that during proofing the operator can alter the order of screen/color application on test prints without having to tear down and set up for each variation
- Production speed monitor ensures more accurate job costing
- Touch screen panel with alphanumeric display at the main station and digital keypads with LCD display at each print station
- CURE SYSTEM
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- Delivers optimal cure to heat-sensitive and heat-resistant stock
- Digital elapsed time meter monitors lamp life
- Dual UV lamps feature recallable settings and are independently controlled
- Lamp controllers are located at each print station and at the main control panel
- Pneumatically-operated housings simplify maintenance and lamp changing
- UV heads are independently controlled
- DESIGN & CONSTRUCTION
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- Automatic oiler for chains and rails
- Designed for everything from poly banner material to heavy board stock
- Maintenance-free servo motors
- Printheads maintain machine registration with four-post locking
- INK DIP SYSTEM
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- Electronically adjustable ink retrieval system keeps ink in the print area. See it in action!
- LOAD STATION
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- Above-table double-sided sheet locator allows operator to load from any corner for double-sided work
- Moveable load table simplifies the loading of smaller substrates
- OFF-CONTACT
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- Tool-free four-corner off-contact settings allow quick and accurate screen leveling
- Zero off-contact capability increases control over print quality
- PEEL SYSTEM
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- Electronic peel starts at zero from the starting position of the print stroke
- Flat-flood capability
- Infinitely adjustable within range
- PRINT CARRIAGE
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- Carriage high lift setting allows users to unload screens while leaving squeegees and floodbars in the press, reducing setup and teardown times
- Center cylinder provides uniform pressure across the carriage
- Digital readout for print/flood speed adjustments in percentage format
- Dynamic braking prevents the print carriage from drifting into the printing area
- Independent drives for print carriage and head lift
- Servo-driven carriage insures accurate, smooth travel
- Stroke length can be adjusted at the printhead or at the main control panel
- REGISTRATION
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- Inline indexing table maintains precise registration throughout the printing and curing cycles
- Master frame with micro-registration adjustments and visual guides allow quick and easy setup
- Proprietary locator system for high-tolerance printing
- SCREEN CLAMPS & HOLDERS
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- Adjustable rear screen holders accommodate a wide variety of screen sizes
- Front screen loading for fast screen changes
- Pneumatic screen clamps
- SQUEEGEE/FLOODBAR
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- Calibrated independent and micro-adjustable pressure settings
- Dripless squeegee attachment automatically flips to the opposite direction against the front of the floodbar before the flood stroke begins, preventing ink from dripping into the image area
- Electronic and recallable adjustable pneumatic squeegee pressure equalizer maintains uniform pressure across the length of the squeegee
- Electronic settings for print stroke length and flood stroke length eliminate the need for flags & proximity switches
- Park position simplifies squeegee and floodbar installation and removal, and allows flood and squeegee to be raised and moved to the front or rear without flooding or printing
- Pneumatic squeegee/floodbar locks with tool-free angle adjustment
- Squeegee and floodbar traverse speeds can be set individually
- Tool-free pneumatic squeegee/floodbar locks
- Tool-free pressure and angle adjustments are independently set
- Traverse speeds are digitally displayed as percentages
- VACUUM SYSTEM
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- 5.08 cm (2”) thick heavy-gauge anodized aluminum vacuum bed is drilled using computerized numerical control (CNC)
- Adjustable vacuum at load station aids operator in loading stock
- High-volume vacuum turbine system easily adjusts to different stock type and thickness
- Vacuum and blowback are each independent and adjustable
- Vacuum track holds substrates securely during print and high-speed transport operations
- WARRANTY, SERVICE AND SUPPORT
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- 24-hour hotline is staffed 365 days a year
- Access to M&R’s Training Center
- One-year limited warranty
- Parts & supplies are available online at mrprint.com/store
- AUTOMATIC TAKEOFF
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- M&R’s Heritage™ is a fully adjustable suction-style takeoff that adapts to virtually any substrate
- VACUUM SYSTEM
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- Zoned vacuum beds allow operators to limit vacuum to the area under the substrate
|
PROCESSOR II E 6480 |
PROCESSOR II E 54120 |
PROCESSOR II E 54144 |
PROCESSOR II E 60103 |
PROCESSOR II E 60120 |
PROCESSOR II E 60144 |
PROCESSOR II E HD 72120 |
PROCESSOR II E HD 72144 |
|
| Air @ 6,9 bar (100 psi) | 1133 l/min (40 cfm) | 1133 l/min (40 cfm) | 1133 l/min (40 cfm) | 1133 l/min (40 cfm) | 1133 l/min (40 cfm) | 1133 l/min (40 cfm) | 1133 l/min (40 cfm) | 1133 l/min (40 cfm) |
| Electrical Requirements | 400 V, 3 ph, 543 A, 50 Hz, 295 kW
460 V, 3 ph, 472 A, 60 Hz, 295 kW |
400 V, 3 ph, 780 A, 50 Hz, 434 kW
460 V, 3 ph, 678 A, 60 Hz, 434 kW |
400 V, 3 ph, 922 A, 50 Hz, 492 kW
460 V, 3 ph, 801 A, 60 Hz, 492 kW |
400 V, 3 ph, 742 A, 50 Hz, 402 kW
460 V, 3 ph, 645 A, 60 Hz, 402 kW |
400 V, 3 ph, 780 A, 50 Hz, 434 kW
460 V, 3 ph, 678 A, 60 Hz, 434 kW |
400 V, 3 ph, 922 A, 50 Hz, 492 kW
460 V, 3 ph, 801 A, 60 Hz, 492 kW |
400 V, 3 ph, 780 A, 50 Hz, 434 kW
460 V, 3 ph, 678 A, 60 Hz, 434 kW |
400 V, 3 ph, 922 A, 50 Hz, 492 kW
460 V, 3 ph, 801 A, 60 Hz, 492 kW |
| Length of Additional Print/Cure Stations | 361 cm (142”) | 361 cm (142”) | 361 cm (142”) | 361 cm (142”) | 361 cm (142”) | 361 cm (142”) | 361 cm (142”) | 361 cm (142”) |
| Maximum Frame Size | 208 x 269 x 6.4 cm (82” x 106” x 2.5”) | 208 x 396 x 6.4 cm (82” x 156” x 2.5”) | 208 x 457 x 6.4 cm (82” x 180” x 2.5”) | 208 x 343 x 6.4 cm (82" x 135" x 2.5") | 208 x 396 x 6.4 cm (82” x 156” x 2.5”) | 208 x 457 x 6.4 cm (82” x 180” x 2.5”) | 239 x 396 x 6.4 cm (94" x 156" x 2.5") | 239 x 457 x 6.4 cm (94" x 180" x 2.5") |
| Maximum Image Area | 163 x 203 cm (64” x 80”) | 137 x 305 cm (54” x 120”) | 137 x 366 cm (54” x 144”) | 163 x 262 cm (60” x 103”) | 152 x 305 cm (60” x 120”) | 152 x 366 cm (60” x 144”) | 183 x 305 cm (72" x 120") | 183 x 366 cm (72" x 144") |
| Overall Size | 2256 x 366 x 163 cm (74’ x 12' x 64”) | 2256 x 467 x 163 cm (74’ x 15’ 4” x 64”) | 2256 x 574 x 163 cm (74’ x 18’ 10” x 64”) | 2256 x 427 x 163 cm (74' x 14' x 64") | 2256 x 467 x 163 cm (74’ x 15’ 4” x 64”) | 2256 x 528 x 163 cm (74’ x 17’ 4” x 64”) | 2499 x 498 x 191 cm (82' x 16' 4" x 75) | 2499 x 559 x 191 cm (82' x 18' 4" x 75") |
| Print/UV Cure Stations | 2-6 | 2-6 | 2-6 | 2-6 | 2-6 | 2-6 | 2-6 | 2-6 |
| UV Lamps | 4-12 | 4-12 | 4-12 | 4-12 | 4-12 | 4-12 | 4-12 | 4-12 |
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