Toyoda

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Two-in-one UV DTF Printer and Laminator with Take-Up Reel for UV Direct-to-Film "Crystal Stickers"

The Toyoda Falcon UV DTF printer is a two-in-one UV DTF printer, combining printing and laminating functions together. It’s the ideal machine for crystal sticker printing and utilizes two different kinds of film (A & B Film) to achieve an easily transferable crystal label suitable for various hard surfaces. The printer will utilize the first roll of media (A Film) as this is the adhesive roll which you will print directly on. After the printer prints the CMYK+W, it will print a clear varnish layer ontop on the ink. Then the second roll of media (B Film) is the laminate transfer roll which automatically gets applied to the A Film with heat assist. This is used as a "mask" to pull off the print and adhere it to your surface. 

 

UV DTF "crystal stickers" are not like any other sticker you have ever seen as they are extremely durable. They will adhere to almost all hard substrate materials including leather, glass, wood, plastic, ceramic, metal, canvas, stone, crystal, MDF board, acrylic, PVC, ABS, EVA, and much more! With the exception of fabrics, UV DTF film will adhere to almost any hard material. 

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Often Purchased With

  •   Steps 1


  • Steps 2

  •   Steps 3

  

Features

 

  • White Ink Automatic Circulation
    Minimize clogs within the four Epson I1600 print heads and greatly extend print head lifetime.
  • Two Adjustable UV Lamps for Fast Curing
    Adapt to different printing speeds and printing materials.
  • Flexi RIP Software
    The printer comes equipped with Flexi RIP software which integrates image resizing, RIP functions and printing operations all together.
  • Superior Printing Experience
    The machine is designed with openable left and right side doors, allowing you to check and do maintenance more conveniently.
  • Colour that Lasts
    Enhance prints with long-lasting RB Vibra UV DTF ink. Pigments won't evaporate like solvents, ensuring vibrant images for years to come. Choose RB Vibra for exceptional, durable printing results.
  • Durability
    UV inks provide higher durability and increased resistance to scratches, smudging, and other factors that can affect print quality over time, resulting in longer-lasting and vibrant images.
  • Versatility
    UV inks work on various surfaces including PET and polyurethane, unlike traditional inks which require absorption into substrates for printing.
  • No Sticky Glue Residues
    No residue is left when you peel off the protective film on the A film.
  • More Rigid Glue Surface
    Doesn’t come off when you touch the A film.
  • Strong Adhesion
    About 1600~2000 gf / other brands average : 800~1000 gf

  

Applications

 

  • Plastic
    Plastic

  • Wood
    Wood

  • Ceramic
    Ceramic

  • Glass
    Glass

  • Metal
    Metal

  • Leather
    Leather

Additional Information

Printing Steps

1. The design is loaded into the software, and optimized for high resolution (300 dpi or better). It includes a transparency layer to ensure seamless integration with any background and crisp edges that guarantee no blushing or blurring occurs on the edges, maintaining the design's sharpness and clarity.

 

2. The Rip software works seamlessly to separate colors into individual layers and channels, carefully determining the precise amount of ink to allocate to each channel of the print head. This meticulous color separation process ensures accurate color reproduction and vibrant prints that capture every detail.

 

3. In order to maximize the usable area of the adhesive roll for printing, the software efficiently organizes multiple designs. By strategically arranging the designs, it minimizes waste and maximizes efficiency, resulting in a more cost-effective and streamlined production process.

 

*Note: If you will be utilizing the Toyoda Falcon Cutter, you are also able to arrange the artwork into 12" artboards so that you can feed these into the cutter and get them automatically cut after printing. These artboards will have registration marks on each corner so that the cutter can detect its parameters and cut to precision. 

 

4. The designs are meticulously printed in layers on the adhesive "A" roll, starting with a solid white base. This base layer acts as a foundation, ensuring that the subsequent colors appear vivid and true to the original design. Each color is carefully applied, ensuring precise registration and vibrant hues. Lastly, a layer of varnish is added, providing a protective and glossy finish that enhances the overall visual appeal.

 

5. To ensure a secure and durable bond between the ink and adhesive, the printed stickers, decals, or logos are subjected to the power of UV lamps. These lamps emit ultraviolet light that cures the ink almost instantly, penetrating through the varnish and ink layers. This curing process creates a strong and resilient bond, ensuring that the design remains intact even under harsh conditions.

 

6. In the final step, the finished stickers, decals, or logos pass through an on-board laminator. This process adds an additional layer of protection and durability to the UV DTF transfers, ensuring that they are ready for application and capable of withstanding the test of time.

 

Cutting Steps

1. If you opted to complete "Step 3" and set up a 12" artboard around your artwork, simply manually cut out these artboards from your printed roll. 

 

2. Load the 12" sheet that you cut on to the top paper tray of the Toyoda Falcon Cutter. The cutter will detect the registration marks around your 12" sheet and cut out each sticker on this sheet into individual squares.

Printable Width 24"
Print head l1600 - 4 Heads
Resolution 2880DPI
Speed 8 Pass: 7m²/h, 10 Pass: 6m²/h, 12 Pass: 5m²/h
Colour CMYK + W + Varnish + Glue
Print Width 60cm
Ink RB Vibra UV DTF Ink
Ink Capacity 1.5L
Operating Environment 25°c - 30°c temperature and 50-75% humidity
Power 50HZ / 60HZ / 220V, Power 700W, 3.5A
Connection Requires an Ethernet port on connected computer. If you don't have one you will need a USB to Ethernet adapter
Image Format TIFF, JPG, Bitmap, EPS, PDF, PNG
Ink Road System Negative pressure ink bag + white ink mixing operation
Machine Size 67" x 40" x 54" (L x W x H)
Packing Size 84" x 43" x 60" (L x W x H)
Doorway Clearance Fits through 36" door frame
Weight Net Weight: 496 lbs, Gross Weight: 650

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